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Wire Bender-S Software (Click Here)
DenckOrtho Bender S from 3DNA Dental
Automated Precision for Modern Orthodontics
The Bender S is a compact, AI-driven orthodontic wire-bending system engineered to replace time-consuming manual bending with fast, repeatable, and digitally controlled precision. Designed for chair-side use and small to mid-size orthodontic labs. The Bender S delivers industrial-grade automation in a footprint that fits your workflow, not the other way around.
Developed as part of DenckOrtho’s digital orthodontic ecosystem, Bender-S seamlessly connects software intelligence to robotic execution—turning digital treatment plans into perfectly bent wires at the push of a button.
From Digital Design to Finished Wire, Automatically
Bender S combines robotic wire bending and cutting with intelligent design software, eliminating manual bending with pliers, technician variability, and production bottlenecks. Every bend is executed exactly as planned, every time.
Compact Power Design for Clinics & Small Labs
Purpose-built as a smaller, practice-friendly alternative to large industrial wire benders. The Bender S is ideal for orthodontic practices, chair-side workflows, and labs producing straight-wire or a moderate amount appliances.
Key Features & Benefits
AI-Driven Wire Design
• Automatic recognition of tooth positions and gingival boundaries from digital scans
• Intelligent preprocessing, undercut blocking, and appliance design
• Supports appliances such as Adams clasps, labial bows, twin blocks, and retainers
Robotic Precision & Simulation
• Dual bending heads handle both micro-bends and large angles with accuracy
• Pre-bend collision simulation ensures flawless execution before production begins
• Consistent, repeatable results—no technician fatigue, no variability
Automated Bending & Cutting
• Fully robotic bending and integrated wire cutting
• Converts digital designs directly into physical wire appliances
• Dramatically reduces fabrication time compared to hand-bending
Higher Throughput, Lower Labor Costs
• Produce complex retainers and fixed lingual wires in a fraction of the time
• Reduce reliance on skilled manual labor
• Improve consistency across every appliance you deliver
Supported Orthodontic Appliances
• Adams Clasps
• Labial Bows
• Lingual Bows
• Tongue Gates
• TPA (Transpalatal Arches)
• Nance Bows
• Labial Bumpers
• Welded Retainers
Technical Specifications
Supported Wire Types: 14″ Straight wire
Wire Diameters: .028″ (0.7 mm) | .030″ (0.8 mm) | .032″ (0.9 mm)
Input Voltage: AC 100 – 240 V
Operating Voltage: DC 24 V
Equipment Weight: Approx. 132.3 lbs. (60 kg)
Hyperbolic Homework Time: 1 minute and 10 seconds
Double-Arrow Bending Cycle: 1 minute 6 seconds
Cutting Knife Operation Time: 15 seconds
Z-Axis Accuracy: 1 mm / 800 pulses (0.001 mm accuracy)
X-Axis Displacement Speed: 4.2 mm per second
X-Axis Displacement Accuracy: 1 mm / 800 pulses (0.001 mm accuracy)
Bending Speed: 10.90° per second (Equipment limit, motor gear ratio subdivided)
Bending Accuracy: 35.56 pulses per 1° (0.028°)
BLOG
DenckOrtho Wire Bender S from 3DNA Dental Versus Manual Orthodontic Wire Bending: A Practical Deep Dive for Dental Labs
PODCAST
Wire-Bending Automation in a Real Lab — Live with 3DNA Dental and the Orthodontic Resource Group
