Product Information
Features & Benefits
AI-Powered 3D Wire Design in ~10 Seconds
Generate precise, patient-ready 3D wire designs for Hawley retainers, labial bows, and Adams clasps automatically using built-in artificial intelligence. What once required minutes of manual drafting is reduced to a single-digit workflow step, dramatically increasing lab throughput and reducing technician fatigue.
Generate precise, patient-ready 3D wire designs for Hawley retainers, labial bows, and Adams clasps automatically using built-in artificial intelligence. What once required minutes of manual drafting is reduced to a single-digit workflow step, dramatically increasing lab throughput and reducing technician fatigue.
Automatic Wire Recognition & Intelligent Bending Profile Selection|
The software instantly detects the diameter of the inserted wire (0.7 mm, 0.8 mm, or 0.9 mm) and automatically selects the optimal bending parameters for that specific gauge. This eliminates setup errors, ensures consistent bending quality across every case, and allows even less-experienced technicians to produce professional-grade results.
The software instantly detects the diameter of the inserted wire (0.7 mm, 0.8 mm, or 0.9 mm) and automatically selects the optimal bending parameters for that specific gauge. This eliminates setup errors, ensures consistent bending quality across every case, and allows even less-experienced technicians to produce professional-grade results.
Camera-Integrated Real-Time Calibration for Precision Bending
An onboard camera continuously monitors and auto-corrects bending angles during the robotic bending process — including ultra-precise angles as small as 20 degrees. This closed-loop hardware-software integration removes the need for manual screw adjustments and delivers repeatable, lab-grade accuracy on every single bend.
An onboard camera continuously monitors and auto-corrects bending angles during the robotic bending process — including ultra-precise angles as small as 20 degrees. This closed-loop hardware-software integration removes the need for manual screw adjustments and delivers repeatable, lab-grade accuracy on every single bend.
Product Description
The Wire Bender-S Software is the intelligent control platform purpose-built for the DenckOrtho Bender-S orthodontic wire bending machine, designed to bring full digital automation to the orthodontic lab workflow. At the heart of the system is a powerful AI engine that automatically generates 3D wire designs — including Hawley retainers, wraparound retainers, labial bows, and Adams clasps — in approximately ten seconds. By eliminating the time-consuming manual design and hand-bending process, the Wire Bender-S Software empowers orthodontic labs of all sizes to dramatically increase their daily case output while maintaining the highest standard of clinical precision. This is not simply a machine controller; it is a complete digital workflow solution for the modern orthodontic laboratory.
Precision is built into every layer of the Wire Bender-S Software through seamless hardware integration. The software automatically recognizes the gauge of the wire inserted into the machine and selects the ideal bending profile without any manual input from the technician. A real-time camera system monitors the bending process, auto-recognizing angles and making micro-corrections on the fly to guarantee accuracy — even for demanding geometries like the 20-degree arrowhead of an Adams clasp. The Digital Model Fence feature further refines the workflow by allowing technicians to digitally define acrylic boundaries directly on the 3D model, reducing post-processing polishing time and minimizing chairside adjustments. Together, these features create a closed-loop system where the software and machine work as one.
The Wire Bender-S Software is also built for the realities of a busy dental lab environment. Its integrated material tracking system automatically calculates wire consumption in real time, logging how much wire has been used and how much remains — a critical tool for inventory management and cost control. The AI-generated designs can be reviewed and fine-tuned with minor manual adjustments before being sent to the bender, giving technicians full creative control without sacrificing speed. Whether you are a solo orthodontic technician looking to modernize your workflow or a high-volume lab seeking a scalable robotic bending solution, the Wire Bender-S Software delivers the speed, accuracy, and intelligence to take your practice to the next level.
Precision is built into every layer of the Wire Bender-S Software through seamless hardware integration. The software automatically recognizes the gauge of the wire inserted into the machine and selects the ideal bending profile without any manual input from the technician. A real-time camera system monitors the bending process, auto-recognizing angles and making micro-corrections on the fly to guarantee accuracy — even for demanding geometries like the 20-degree arrowhead of an Adams clasp. The Digital Model Fence feature further refines the workflow by allowing technicians to digitally define acrylic boundaries directly on the 3D model, reducing post-processing polishing time and minimizing chairside adjustments. Together, these features create a closed-loop system where the software and machine work as one.
The Wire Bender-S Software is also built for the realities of a busy dental lab environment. Its integrated material tracking system automatically calculates wire consumption in real time, logging how much wire has been used and how much remains — a critical tool for inventory management and cost control. The AI-generated designs can be reviewed and fine-tuned with minor manual adjustments before being sent to the bender, giving technicians full creative control without sacrificing speed. Whether you are a solo orthodontic technician looking to modernize your workflow or a high-volume lab seeking a scalable robotic bending solution, the Wire Bender-S Software delivers the speed, accuracy, and intelligence to take your practice to the next level.
Technical Specifications
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Specification
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Detail
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Compatible Machine
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DenckOrtho Bender-S (short straight wire)
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Supported Wire Diameters
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0.7 mm, 0.8 mm, 0.9 mm
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Wire Type
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Short straight pre-cut wire segments
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AI Design Generation Speed
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~10 seconds per 3D wire design
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Wire Recognition
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Automatic (software detects diameter on insertion)
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Bending Profile Selection
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Automatic (software selects optimal parameters per wire size)
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Calibration Method
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Onboard camera — real-time angle auto-recognition and correction
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Minimum Bending Angle
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20 degrees (Adams clasp arrowhead)
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Material Tracking
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Automatic wire length calculation (used and remaining)
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Supported Appliance Types
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Hawley retainer, wraparound retainer, welded Hawley retainer, labial bow, Adams clasp, C-clasp
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Design Workflow
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AI auto-generation → manual fine-tune → robotic bending
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Digital Model Fence
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Yes — digital acrylic boundary definition on 3D model
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Connectivity
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USB connection to computer
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Maintenance
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Modular bending head — user-replaceable via step-by-step guide
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